The highest stress level is observed at the outer edge of the parabolic leaf spring inhibitor price during suspension under roll loading. The stress levels of all parabolic leaf spring variants are then plotted into a graph in Figure 14, which reveals that the main leaf and leaf 4 of Iteration 1 obtain the maximum range of the von Mises stress amplitude ranging from 1200MPa to 1450MPa. The remaining leaves ranged from 1000MPa to 1200MPa. By comparing the von Mises stress of the simulation, the level of stress of this roll loading approaches the yield strength of the material, which is 1502MPa [28]. Iteration 1 is found to possess a very low safety factor under this condition. For the Baseline, the stress values of leaves 1 and 4 ranged from 1200MPa to 1400MPa, whereas those of leaves 2 and 3 ranged from 1000MPa to 1200MPa.
The stress ranges of the Baseline and Iteration 1 are almost the same. The design of the Baseline model has a low safety factor. Finally, the stress contour of leaves 1 and 4 of Iteration 2 is also plotted, with the stress amplitude ranging from 1100MPa to 1300MPa. Meanwhile, the stress levels of leaves 2 and 3 range from about 900MPa to 1100MPa in the high-stress region. A 100MPa stress reduction is observed when Iteration 1 and the Baseline are compared. The safety factor of the parabolic leaf spring of Iteration 2 is higher compared with those of Iteration 1 and the Baseline in this case. The parabolic leaf spring in Iteration 2 has a lower probability of failure under this load case compared with those of Iteration 1 and the Baseline.
Figure 13von Mises stress contour of parabolic leaf springs under roll load case: (a) Baseline model, (b) Iteration 1, and (c) Iteration 2.Figure 14von Mises stress across length plot of roll load case.In a vertical load case, Iteration 2 exhibits higher vertical stiffness compared with both Iteration 1 and the Baseline. In addition, Iteration 2 possesses a higher resistance to longitudinal loading compared with Iteration 1 and the Baseline during wind-up loading. The roll stiffness of Iteration 2 is also slightly greater than those of Iteration 1 and the Baseline. The stress level of Iteration 2 is lower than those of Iteration 1 and the Baseline even in the case of vertical and roll loads, as listed in Table 2. The parabolic leaf spring in Iteration 2 must be able to successfully sustain the load for a longer period.
However, a low-stiffness spring is favorable for the ride dynamics of any ground vehicle, which is often a compromise with vehicle handling. The latter usually prefers a high-stiffness spring. To identify the most suitable parabolic Batimastat leaf spring design, many other factors should be considered, depending on the application and user perception of the vehicle. Nevertheless, the parabolic leaf spring in Iteration 2 with the highest vertical stiffness is shown to be the most suitable based on the load case simulation results.